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MECS® Sulfuric Acid Technologies

Sulfuric Acid Technologies

 

Industrial companies around the world from fertilizer producers to pigment manufacturers nearly all use one highly versatile, key chemical: sulfuric acid.

Elessent Clean Technologies brings over 90 years of expertise to best-in-class sulfuric acid plant engineering, processes, energy recovery and environmental technologies, as well as provides specialty products and services to a wide range of industries. We have designed more than 1,000 customized plants worldwide and helped even more on the service side to enable producers to run efficient, competitive plants with low CAPEX and OPEX costs tailored to suit their feedstock, location, local environmental regulations, energy requirements and industry.

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Acid Plant Experts for Sulfuric Acid Plant Projects & Technical Services

Whether you are considering an acid plant expansion or are seeking to improve plant reliability or optimize plant operation, our senior technical specialists are an integral extension of the sulfuric acid technology teams.

Watch this short video clip on the long-term partnership between Elessent Clean Technologies and LCC Phosphorit – EUROCHEM Group in Russia to achieve sulfuric acid plant optimization.

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WORLD-LEADING SULFURIC ACID
PLANT PROCESSES

We have a long, successful history of providing proven and reliable solutions for the sulfuric acid industry. Our designs feature breakthrough technologies, many of which have revolutionized performance, quality and cost-effectiveness for the industry. We offer MECS® sulfuric acid plant processes, products and services for sulfur burning, metallurgical sour off-gas removal, spent acid recovery, and wet gas sulfuric acid recovery (SULFOX™). From design to operation, upgrades to maintenance and optimization, we have the specialist industry expertise and capabilities to assist our customers through the entire process chain. Our technology is at the forefront of sulfuric acid industry development and includes unique proprietary systems designed to offer users high-performance solutions that help them limit emission in an efficient process so they can meet environmental requirements at the same time as optimizing their productivity. 

World-Leading Sulfuric Acid Plant Processes

MECS® Sulfuric Products

 

 

MECS® Processes
MECS® Processes
Process technologies from Elessent Clean Technologies for pollution control and operations efficiency in fertilizer, refining, mining and other industries.
MECS® Brink® Fiber Bed Mist Eliminators
MECS® Brink® Fiber Bed Mist Eliminators
Brink® fiber bed mist eliminators are engineered to remove liquid droplets, sub-micron particles, aerosols and the most difficult mists from gas streams.
MECS® High Performance Catalyst for Sulfuric Acid Plants
MECS® High Performance Catalyst for Sulfuric Acid Plants
MECS® Sulfuric Acid Catalysts have long been trusted by the sulfuric acid industry to reliably meet their most stringent conversion requirements.
MECS® ZeCor® Alloys Equipment
MECS® ZeCor® Alloys Equipment
Our replacement and retrofit sulfuric acid plant equipment is made with corrosion-resistant MECS® ZeCor® alloys to boost performance and savings.

MECS® EXPERT ENGINEERING SERVICES

 

Since its beginnings in 1917, Elessent Clean Technologies has designed thousands of sulfuric acid plants.  We offer complete product, technology, and design equipment packages for all segments of the sulfuric industry including Spent Acid RecoveryMetallurgical and Sulfur Burning

Long-lasting Expertise From Owner-operators

 

Our expert engineering personnel can take existing customer drawings and engineer the latest designs to accommodate existing facilities of customers in the sulfuric acid and other industries with new or replacement equipment. We offer complete engineering design modifications for tower replacements, along with required piping, ductwork and structural modifications.

Our dedicated designers can work with customers to modify equipment or layouts that will allow for the easiest installation of new, high-performance MECS® ZeCor® alloy equipmentWe are often tasked with finding new and innovative ways to install acid distributors, piping, packing support grids, towers and pump tanks and other products.


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Long-lasting Expertise From Owner-operators

First-Class Design Engineering & Inspecting Services

Our design engineering group includes all necessary disciplines generally required for a sulfuric acid plant or other process-related project or technology. We also utilize current state-of-the-art tools such as 3D CAD and CFD. A high percentage of the organization has previous plant operating, maintenance, and/or start-up experience, which help to bring a practical approach to engineering evaluations, troubleshooting and new technology solutions.

Our experienced process engineers can evaluate your plant for bottlenecks, expansion studies, or plant revamp projects, as well as offering new plant design. With vast manufacturing expertise, our knowledgeable product engineers can help you to overcome equipment failures.

We also offer inspecting services for field inspection of equipment or welder qualifications on our ZeCor®  family of materials for on-site repairs.

Download our brochure
First-Class Design Engineering & Inspecting Services

Find out how we can help you

17 March 2022
REFIPAMPA contracts Elessent Clean Technologies for IsoTherming® Hydroprocessing Technology
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3 March 2022
The global fuels market will see a dramatic shift over Despite the increase in the number of electric vehicles the next 10 years. Despite its steep reduction in demand in 2020...
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3 January 2022
New, independent company becomes Elessent Clean Technologies
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8 November 2021
Due to further supply chain cost and complexity increases, DuPont Clean Technologies has announced an additional global price increase of $1.80/liter for its cesium MECS® sulfuric...
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8 November 2021
As part of a multi-phased revamp project, the chemical company increases acid plant capacity and optimizes heat integration to ensure reliable & sustainable e-grade acid production...
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7 September 2021
DuPont Clean Technologies (DuPont) awarded the license, engineering and equipment contract for the Rhyolite Ridge sulphuric acid plant
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